compact worm gearbox

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gearbox-PR5
Employing miniature gears, Ever-Power provides designed and built exclusive, high accuracy mini gearboxes that cannot be found somewhere else. Our miniature gearboxes are available in numerous configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide custom micro gearboxes that were created and created to meet your unique specifications.
E mail us for the mini gearbox the application requires, or ask for a quote upon a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Bevel Box
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes and also Speed Reducers
Shaft-to-Bore
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Flange Worm
Miniature Inline Spur Gearboxes | Micro Inline Spur Velocity Reducers
Inline Spur
Compact Worm
Compact Worm
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, velocity reducers, equipment drives, and gearmotors. All terms can be used pretty much interchangeably. Please be aware that the backlinks for our little gear drives include info on the full selection of body sizes for that series or style.
Bevel Box Micro Equipment Drive
Our bevel box miniature gear drives are application rated for the ideal balance of efficiency and expense. Torque can be balanced to meet your RPM and operating life requirements. Light-weight with low backlash overall performance (less than 1°, with option of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature collection: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Electricity’ miniature cross axis helical gearboxes provide relatively substantial levels of thrust in a concise package. They offer an result shaft at 90° from the input, and so are available in equipment ratios from 1:1 to 40:1. Light and portable but long lasting, with machined aluminum housings and hardened alloy metal gears.
Substantial efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc a few minutes of backlash or maybe better. Also called “shaft to bore gearboxes,” the unit provide a single input shaft that protrudes from opposite sides of the casing; output can be a keyed bore. Standard one- and double-end shafts can be found and supplied with keys and retainer rings. An array of equipment ratios and insight sizes are offered to meet your needs.
Huge efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and long term lubrication. They offer two insight shafts on reverse sides of the frame, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high efficiency performance with low backlash.
Excessive efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes create an output at 90° from the insight. They deliver superior performance in a wide variety applications and are built with little footprints, making them well suited for functions where space is limited. They offer high effectiveness with low backlash.
Gear ratios from 6.66:1 to 80:1
Huge efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and are rated for boosts to 3,000 RPM. Aluminum housings and stainless steel gears and shafts make these inline spur gearboxes tough and corrosion resilient, for your many demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm gear reducers deliver superior performance with large efficiency, and feature rugged building for challenging power transfer functions. Available in three equipment ratios (5:1, 10:1, 20:1), our compact worm gearboxes are built in extremely compact footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and manufacture a customized miniature gearbox to meet up your unique specs. We can produce customized micro gearboxes in almost any configuration your application requires, with result torque amounts as high as 900Nm. We can work from your own gearbox designs, reverse engineer a preexisting unit, or assist you to develop an all-new design that provides the performance you need. Request a quote on a customized miniature gearbox or contact us to discuss your specific requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest collection of small gear reducers
Greased for life
Ruggedly built
Modifications and unique ratios available
Custom small gearboxes made to suit
Input and also Output Shafts
Input and output shafts with drive important and retainer rings could be supplied to your specifications for just about any of our hollow bore miniature gearboxes. We offer a basic selection of solitary ended or dual ended shafts to assemble in these gearboxes. All gearbox shafts are given keys and retainer bands.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our software engineers to discuss your particular needs.
We offer a broad collection of misalignment shaft couplings in inch and metric bore sizes. Inch and metric precision surface shafts are available from stock.
Die-cast zinc housing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide variety of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all the ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo electric motor and worm gear is among the important strengths of EP worm gearmotors, which incorporate DC electric motor technology with exceptional sturdiness and wear resistance. Engine and gearbox were created as you single, compact unit. Thanks to their reduced current attract, these gearmotors deliver more accurate control of operating temperature and higher effectiveness.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
Great tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or maybe without integrated linear business lead screw / ball screw adapted to our flexible modular concept.
Based at this we can select a wide selection of regular customizations to meet up the requirements of various properties that are essential for each application.
If your application requires a gearbox with some special residence such as for example small dimensions or low weight with regards to vitality, high efficiency, quiet and vibration-free operation, extended life, high resistance to vibration, force or temperature, integrated linear screw, or a mixture of this kind of properties, our item range with an increase of than 1000 different standard gearboxes is probably a good start to have the ability to deliver something that stands out on your side.
Small gearboxes are high-quality gearboxes for standard drives. The electric motor is built-in with the gearbox right into a single device (the first equipment is on the motor shaft). Separate gearboxes for link with conventional IEC motors may also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they cannot be purchased inside our e-shop. Our professionals will be pleased to help you make your selection. We are happy to send you documentation or design the right set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
Coaxial gearbox
Planetary gearbox
Worm gearbox
ATEX combinations possible
Stainless options possible
Special wishes possible
Ever-Power worm gearboxes have earned a popularity to be a business benchmark worldwide. Our achievement originated from our relentless travel for top quality with state-of-the-artwork technology, all while offering worm gearboxes are affordable prices. High versatility accorded through a wide choice of mounting choices, shaft configurations and motor interfaces, will make the Ever-Vitality worm gearbox the default personal preference for the market. The helical-worm and the double-worm version, with or without the torque limiter, soon add up to the advantage, creating an extremely versatile drive system.
Ever-Electrical power Worm gearboxes provide huge torque with low speed gear ratio. Being simple and compact in design, these gears can achieve higher gear ratio compared to the helical gears. These worm decrease gears having screw type qualities are similar to helical gears, but its helix angle is typically comparatively bigger) and its body is generally quite long in the axial path. The gears in these gearboxes can be proper or left-handed dependant on the purpose.
Mounting option include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (one or dual), with torque arm or torque limiter.
EXCELLENT Geared Motors. Ever-Electricity gearboxes and geared motors will be the electro-mechanical key components for low backlash, smoothly running and highly powerful drive systems.
Our high-performance gear devices are designed to withstand the toughest commercial applications.
The apparatus housings are machined on all sides and invite diverse mounting positions and applications, producing them much sought after in the industry. As a result our geared motors tend to be to be found within our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed simply by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling contact under load.
The special tooth root style in mixture with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This substantial gearing capacity allows smaller wheels to be utilized for the comparable torque, and smaller sized gears with remarkable power density can also increase reliability. Ever-Electricity geared motors are consequently incredible space savers.
Gearing produced with such micro-geometric accuracy allows the gearing enjoy required for troublefree rolling contact to be substantially decreased and therefore the equipment backlash to become minimized.
Dual chamber shaft seals developed by Ever-Power are utilized as standard for parallel shaft, shaft mounted and helical worm gears for a high level of tightness.
Ever-Power’s modular gear technology meets certain requirements of advanced drive programs:
Excellent power density
Minimum backlash
Smooth running
Diverse mounting options
Maximum reliability
High variability
Precision Worm Gearboxes and also Geared Motors
EP’s precision worm gearboxes are created for those more demanding applications where small size, high torque, high ratio, low backlash, low noises and long life time are required. Offered in 9 sizes, these worm gearboxes could be supplied with free input shaft, with hollow bore input shaft and motor flange, and double decrease mixture units for slow quickness applications. Working with cast iron housings, top quality bronze alloy worm tires and long life bearings, reliability and performance are the important features of this range.
High Precision Right Position Transmission
Long Lifetime
WIDE RANGE Of Ratios
Special Surface Treatments