Many of our projects are exclusive within the sector and represent one of the most challenging sizes and geometries of gears produced today. We maintain an array of rare gear shaping apparatus along with advanced CNC milling and turning centers, that allows us to produce a vast selection of gear, sprocket, function, and rack sizes, styles, and patterns.
To achieve the high rack power the customer required, the root of one’s teeth were hardened together with the tooth flanks. Finally, precision grinding was used to achieve the necessary flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no various other manufacturers can generate. The part shown this is a helical gear rack that can be used on a Maag gear manufacturing machine. The apparatus rack is 6′ long, has a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
The customer needed a replacement part which is necessary to the operation of their machine and had previously been struggling to find someone with the capacity to slice the required size of helical rack. Often customers contact us because OEM parts are no more available or are price prohibitive. Often, customers have found that the grade of replacement parts produced by us exceed the product quality their OEM parts.
To achieve the high rack power the customer required, the main of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the necessary flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complicated gears and sprockets that no additional manufacturers can generate. The part shown here is a helical equipment rack that is used on a Maag equipment manufacturing machine. The gear rack is 6′ long, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.
This integrated and coordinated advancement of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the considerable know-how of our experienced experts in both tool and machine engineering, our clients benefit from a unique synergy effect that leads to an increased service lifestyle of both machine and tools, and also an optimal formed component quality. We aim to surpass your objectives and ensure your success with this quality.
For years, a machine tool builder had produced their very own precision gear racks to accomplish ultra-precise positioning on their machines. They also required this because their essential customers demanded that their devices maintain accurate positioning with no mistake compensation on the axis.
To save lots of costs, they wanted to find a gear rack provider who could obtain the same tight rack tolerances and performance level that that they had come accustom to.
Choosing from their wide range of regular rack & gear rack for Woodworking Industry pinion drives, ATLANTA offered a Ultra-High Precision DIN 4 (UHPR) equipment rack, which acquired a complete pitch deviation of less than twelve microns (< 0.012 mm) over a 1 meter length. The real pitch deviation was measured at 20º C and marked on each rack.