The high-end economy lines GSN & GFE combine high performance with financial efficiency: both lines are also equipped with helical ground gears, ensuring a minimum noise level and smooth running. The full needle bearing has been especially made to reach high torques that defeat the competition for units of the same size. All planetary carriers are manufactured as a cage created from solid material. This increases calm operating characteristics while at the same time improving positioning precision and reducing backlash. Yet another shaft sealing ring ensures maximum dust and splash water protection relative to protection class IP65 in all lines.
One method to reduce backlash is to use precision gears. The concentrate on production in precision gears is definitely tighter tolerances, so all over the gear is a tighter, more precise match. And the tighter match means much less play in the apparatus teeth, which may be the cause of backlash to begin with. Of course, precision gears are more expensive, if the application demands high accuracy, after that precision gearing may be the way to go.
From a gear design perspective, an easy way to reduce backlash is to make sure the teeth mesh tightly together. That is typically done by shortening the guts distance between gears. For pre-loading, this could be done using a spring mechanism to hold the gears firmly in place. This also eliminates the play between your gear teeth and therefore eliminates backlash.
Of course, the kind of gears used may also have a large impact on the amount of backlash. So for example, some gear types such as strain wave gears, or harmonic equipment drives, possess zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Due to the lower torque values, the input stage is usually dimensionally smaller than the result stage. Its short design makes the GSD range the perfect high-end gearbox for space limited applications. The low standard backlash of the GSD collection makes it the perfect fit for highly dynamic applications where highest positioning and acceleration accuracy is necessary. The flange result generates highest torsional rigidity. For the accommodation of particularly high axial loads, taper roller bearings are elective in sizes with 90 mm diameter or higher. The GSB line stands for high performance in mixture with low backlash and high precision. Its robust, one-piece housing permits a high gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL collection offer the same advantages as the GSB series; the right angle shape makes the GSBL series an ideal match for all dynamic applications where space is bound.
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