Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox offers been produced with a specific torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid style ensures highest performance whilst becoming space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disk (with or with out shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 numerous sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
Most of these options are created feasible by a modular design concept that starts with a cubic casing.
The EP-Series can be an extremely versatile products, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pet clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for ability transmission, high torque, or dynamic applications. These gearboxes feature durable cast iron housings, hardened bevel gears that will be lapped in pairs, and robust bearings all adding to a trusted and optimized performance.
Features
Readily available in a wide selection of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine design.
Below is an array of EP-Series gearboxes. You will discover the full products, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electricity spiral bevel gearboxes are suitable for universal use thanks to their machine-friendly structure and adaptability. The effective and reliable best performer is obtainable in different variations. Like all Ever-Vitality spiral bevel gearboxes, they are manufactured using the present day production approach to ground circular arc tooth according to Ever-Electricity. For clients, this means greater toothing quality and precision as well as even more quickly delivery times.
Angular gearbox with sturdy shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input rate: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes will be characterised by top quality and robust functionality by virtue of the gear housing manufactured from cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The drive and the wheel are mainly made out of Ever-Power spiral gearing offering a silent, steady and efficient operation.
Type EP is the standard version where in fact the bedding includes strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes designed for transmission of high torques at low revolutions. The bearings will be strong conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox produced according to consumer requirements.
Our spiral bevel gearboxes can be given up to 4 shafts, hollow shaft and with an result torque of up to 1,000 Nm and will become fitted with a electric motor flange with a good coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and can be supplied in a hygienic edition with a lubricant approved for the food industry, with stainless shafts and with a rustproof yellow chromated gear housing. If there is a need for particular shafts or flanges, we’ve great experience in adapting gearboxes – even in smaller figures – or in designing particular gearboxes for instance with equipment housings in stainless or as accuracy gearboxes with minimal backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears right from the distinctions in helix angles, they can be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do have helix angles. However, due to the actual fact that manufacture services for directly bevel gears are becoming rare and the fact that directly bevel gears teeth can’t be polished, producing spiral bevel gears which may be polished superior when it comes to noise decrease, spiral bevel gears are likely to become more common in the future.
Bevel gears could be generally categorized by their manufacturing methods, namely the Gleason method and Klingelnberg method, which each have differing teeth shapes, and presently most gears use the Gleason method. Incidentally, all gears produced by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make us extremely flexible and responsive. We interact together with you, providing assistance and assistance for your specific application, guiding you through concept, design and produce according to your individual requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a selection of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as for example reinforced bearings or cooling for operation at high temperatures
Versions for particular requirements such as ATEX or for make use of in the food industry
Various corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time by being extremely precise with suprisingly low backlash and very low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The large precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and stability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears happen to be carefully spaced to allow lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted with a unique, flexible locknut design.
Spiral bevel gears are actually designed for applications that want high speed and huge torque power. They are able to help cut consumer costs by giving long-lasting performance with reduced need for maintenance or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced risk of overheating. Curved tooth and deeper traction between those the teeth ensures greater asset availability to improve flexible performance and lengthen equipment life.
Spiral bevel gears are actually bevel gears with helical teeth situated in a 90-degree angle. The teeth were created with a slight curve to provide better versatility and traction. Although they can be considered a hypoid gear, they haven’t any offsets, which indicates they will not slip during operation. This ensures smooth, dependable transmission well suited for high-speed, high-torque applications.